Following steel, aluminum represents the second most utilized metallic material in manufacturing operations. Identified approximately two centuries ago, aluminum has been extensively employed across numerous manufacturing sectors. The material is recognized for its exceptional corrosion resistance and reduced weight characteristics, establishing it as a highly valued resource within both construction and manufacturing industries.
Nonetheless, what limitations exist regarding aluminum’s application in manufacturing, and what factors contribute to steel’s frequent preference as its primary competitor? The Historical Development of Aluminum in Structural Applications Aluminum was initially employed during the 1920s, when it served predominantly as a decorative element and subsequently emerged as a preferred material selection throughout the manufacturing sector.
Its advancement occurred through its application in the construction of iconic structures, including the Empire State Building, which incorporated the material in both its interior components and its distinctive spire. Despite these developments, this material has evolved considerably, as it is presently recognized as one of the most sustainable and effective manufacturing materials available to date.
Aluminum Pros And Cons
Below are some examples of the advantages and disadvantages of aluminum:
Pros
Recyclable
As mentioned in short above, aluminum is considered to be a renewable material. A key characteristic is that it is capable of being recycled while keeping its initial qualities. This is a massive advantage and is not only economical but also worthwhile for the environment.
Resistance to Corrosion
Aluminum creates a thin film of aluminum oxide on its surface when oxygenated. This film safeguards the aluminum from corrosion when open to air.
Versatile and Flexible
Because of the characteristics of aluminum being enduring, lightweight and strong, it is the perfect material for the construction sector.
Aluminum’s adaptability means that it can be processed in different ways- which is why it can be used in a lot of forms. Aluminum can be:
- Machined
- Melted
- Extruded
- Formed
- Cast
- Welded
Aluminum can be curved, extruded and cut into unbelievable shapes. Never mind where aluminum is cut, as it is corrosion resistant, and the trimmed edges do not need to be safeguarded.
It is widely used in cladding systems for improving the exterior of structures both visually and reasonably and is the preferred material for retrofitting applications.
Additionally, the versatility of aluminum means that different functions can be incorporated into one profile.
You can often find it in:
- Roofs
- External facades
- Staircases
- Railings
- Windows
- Walls
- Doors
- Shelves
Aluminum’s versatility doesn’t stop there, and it can be found in a multitude of other applications also!
Reflective Properties
As aluminum reflects sunlight, allowing buildings to stay a lot cooler throughout the warmer months, which can help decrease electricity expenses after the building is finished.
By utilizing this material and large glass windows, it can often save on heating and lighting expenses. With the amount of environmental and financial advantages, aluminum is fast becoming one of the most favored materials for structures across the globe.
Lightweight But Strong
An additional benefit of utilizing aluminum in structures is its durability and strength. Aluminum can hold up to a considerable amount of weight without causing the structure to be too bulky.
Cons
The Expense of Aluminum Compared to Steel
If you are working on a large project, you are going to want to save money wherever possible. Regrettably, aluminum is more costly as compared other alternative materials, like steel.
In addition, since it cannot take the same stresses as steel, more of it is needed to guarantee the structure’s strength is workable, which means utilizing it in some designs might cost more overall.
An Expensive and Lengthy Welding Process
When working with aluminum, it is welded differently than steel. Aluminum necessitates unique methods to be welded, which can be expensive and take a quite longer than other methods.
Overall, Strength Compared to Steel
Whereas being praised for its malleable properties, this particular quality of aluminum also acts as a disadvantage. It can be easily dented and scratched as compared to steel. Steel is strong and not as likely to warp, distort or bend under any weight, heat or force.
ARTISTIC ALLOYS & DESIGN OFFERS CUSTOM METAL FABRICATION IN ARIZONA, CALIFORNIA, COLORADO, & MORE
Artistic Alloys & Design offers metal design and fabrication for the entire US! If you live anywhere in the Phoenix Valley and want to have some custom metal work done, Artistic Alloys & Design can craft any type of metal item you want. From swimming pool fencing to entry doors, range hoods or stair railings we have precisely what Arizona businesses and homeowners are looking for.






